This article explains how to make a reliable, weather-resistant connection using a Splice Kit and Scotch Lock connectors, following best practices for durability, signal integrity, and long-term performance especially in wet or outdoor environments.
Understanding the Components
1. Tehama Wireless MDT Submersible (Pulse)
- Produces a dry contact or open-collector pulse output
- Designed for outdoors installation.
- Typically uses two pulse wires (often white and black)
2. Pulse Meter
- Water meter with a pulse emitter
- Each pulse represents a fixed volume of water (e.g., 1 gallon or 10 gallons per pulse)
- Provides two pulse leads (non-polarized in most cases)
3. Splice Kit
- Contains grease gel-filled waterproof connectors
- Protects splices from moisture, corrosion, and strain
- Required for outdoors installations
4. Scotch Locks
- Allow electrical connection without stripping insulation
- Gel-filled for moisture protection
Tools and Materials Required
- Gel-filled Scotch Lock connectors (rated for low-voltage signal wire)
- Waterproof splice kit or enclosure
- Crimping pliers (for Scotch Locks)
- Wire cutters
Step-by-Step Connection Procedure
Step 1: Identify Pulse Wires
- Locate the two pulse wires from the Water Submeter.
- Identify the pulse input wires on the Tehama Wireless Submersible MDT transceiver.
- Confirm wire colors and labels.
Fig A: Picture showing the pulse wires from the water submeter and Tehama Wireless Submersible MDT transceiver
Step 2: Prepare the Wires
- Cut wires cleanly and ensure insulation is intact.
- Do not strip insulation if using Scotch Locks.
- Arrange wires so there is no tension on the connection.
Fig B: Picture showing the pulse wires from the water submeter and Tehama Wireless Submersible MDT transceiver prepared for splicing
Step 3: Install Scotch Lock Connectors
- Insert one wire from the water submeter and one wire from the Tehama Wireless MDT (transceiver) into the same Scotch Lock connector.
- Ensure both wires are fully seated in their channels.
- Using crimping pliers, press the metal blade fully until it is flush with the connector body.
- Repeat for the second pulse wire.
- Tip: See Splice Kit Guide for more thorough guide on how to splice Correctly
Fig C: Picture showing how the final correctly splice connection will look like
Testing and Verification
- Activate water flow through the water submeter and run 20 gallons of water .
- Confirm that the Tehama Wireless MDT (transceiver) registers pulses (via Tehama Web Portal or Mobile app). You can contact PEM & Submeter Solutions to verify.
- If pulses are not detected, recheck wire seating in the Scotch Locks and confirm pulse configuration in the Tehama MDT.
A properly made splice connection not only protects the hardware but also ensures data accuracy, reduces maintenance calls, and extends the life of the metering system.